Lean manufacturing is
the basic ingredient in the supply chain network of Dell. It has given Dell a
cost advantage over its competitors. From certain to uncertain times, it has
proved its viability. Dell, in its manufacturing process, has removed the burden of
inventory from its shoulders and has placed it on the vendors. But it is partly
due to its brand name. For vendors, it is very important to be a supplier of a
big and stable company. If you are a supplier of a big company, you are almost
certain of your business stability. You are willing to work on credit. Dell is
very strict about the efficiency of its suppliers. It consistently asks its
supplier to outperform their previous target. But here some questions arise for
the Future of this approach.
1. For how long the suppliers are willing to be dictated by Dell?
2. After certain time, let say 10 years, the growth will slow down. What will be the strategy of Dell then?
3. At the time of recession, how is Dell going to sell its computers at the same rate?
4. What will happen, if other companies adopt Kiva systems to manage their inventories?
Right now, it is easier
for Dell to dictate the rules of the game. But once the supplying companies
become bigger and bigger their value will grow. They may take a stand against
Dells terms and will try to dictate their own terms. They can enter into
agreement with Dells competitors and can supply them goods. Some companies may
go on to launch their own computers in the future and opt out of the
relationship with Dell. For example, Google first used Microsoft’s internet
explorer to run its search engine. Now, it has launched its own explorer and has
outperformed internet explorer. This can happen with Dell as well.
Moreover, there is a
limit on the market size. We have a limited number of people in this world. At
some point of time, we will reach near the saturation point of our computer
industry. How is Dell going to tackle that problem? At the time of recession
the biggest problem is to satisfy the vendors. The Vendors of Dell are most
vulnerable to the recession, since they are the one holding the entire
inventory for Dell. Dell may be at the safe side but the suppliers will face
the problem. It may affect their future commitment level with Dell. On one hand,
they have the simplest supply chain network; while on the other hand, they are
directly exposed to the effects of recession.These effects are visible in current recession period. Dell closed its manufacturing plant in Ireland and moved the manufacturing to Poland to keep the cost of manufacturing low.
The supply chain world
is changing very rapidly. Automation of the warehouses is in full swing. Companies
are installing different automation system to increase the efficiency of their
warehouses. Amazon recently acquired Kiva system for the automation of its
warehouses. In the future, other companies may ask install these systems in their warehouses to increase the efficiency of their warehouses. In
this case, this thing represents a real
problem for Dell.
Reference:
1)Article: Living in Dell Time (Breen, Fast Company Magazine, December 2007)
2)http://en.wikipedia.org/wiki/Dell
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