http://www.newyorker.com/magazine/2007/12/10/the-checklist
Reading about the specificity with which
the Toyota process demands that individual steps be singled out and grouped
together (precisely 55 seconds to install this seat using these 7 steps) made
me think of a paper I read during my undergraduate studies. Some quick
googling turned up a New Yorker article (not quite the journal paper I
remembered, but far easier to read) about Peter Pronovost, a M.D./PhD who pushed
for the use of checklists as standard procedure in the medical care field,
specifically in intensive care units.
The basic premise of using checklists in intensive care units is
two-fold. First is that medical care in
incredible complicated, with the average patient requiring 178 individual
actions per day. While it is impossible to
develop a checklist that covers every possible action, for most of the routine
ones it is possible to develop a short
checklist. One of the examples
they use is for line changes. A simple
5-step checklist was able to significantly reduce the number of line infections
in patients. The use of checklists to assist
medical care professionals as they stay true to the specified process helps
them avoid mistakes that are fairly common place in the chaotic hospital
environment.
In addition to helping medical professionals remember every step
in their healthcare processes, used effectively the checklists empower nurses
to challenge doctors they see doing something wrong. The power dynamics in a hospital can be
difficult to manage, as highly educated and highly paid doctors work along-side
nurses without the same background and compensation. Using checklists allows nurses to challenge
doctors that make mistakes, where-as previously doctors would just brush their
complaints aside. The institutionalized
use of checklists allow nurses to hold doctors to hold each other accountable,
while previously half the individuals involved in delivering health care to
patients were unable to effectively and efficiently point out flaws to the
other half.
The use of these checklists for different areas of patient
treatment find their parallels in some of the Toyota production systems’ four
rules:
1. All work is highly
specified in its content, sequence, timing, and outcome.
Using checklists that outline every step in the process for
specific healthcare procedures helps ensure the content and sequence is uniform
and done properly every time, helping to reduce variability in patient care.
2. Each worker knows who
provides what to him and when.
The use of checklists doesn’t necessarily address this rule,
though the reading provided about factory efficiency in hospitals does. http://www.nytimes.com/2010/07/11/business/11seattle.html?adxnnl=1&pagewanted=all&adxnnlx=1415030468-G3yDSTvYVG9Dhqc1+DFPqg
3. Every product and service
flows along a simple, specified path
Assuming the product is healthcare for individual patients, the
use of checklists helps ensure the process flows smoothly. By removing complications such as line infections
the entire process is simplified (sick => treatment => healthy => sent
home instead of sick => treatment => complications => treatment =>
healthy => sent home or even worse sick => treatment => complications
=> sent to morgue).
4. Any improvement to
processes, worker/machine connections, or flow path must be made through the
scientific method, under a teacher’s guidance, and at the lower possible
organizational level.
This one is theoretically improved by the existence of checklists,
however practically it is difficult for change to be made at the lowest level
(nurses). In reality that change will
come from a much higher level (hospital executives) which effectively removes
the biggest advantage of this rule.
Personally I think there is no reason why checklists should not be
a part of the standard operating procedure in all healthcare processes. While it is difficult to map out the entire
healthcare process to a single checklist, individual
actions/treatments/functions should be written down and followed. Like the article notes, house movers, wedding
planners, and tax accountants have figured this out years ago, why should
healthcare be so different? In the
summer of 2011 I watched my grandfather die of pneumonia, following his fairly
successful treatment of liver disease.
While in reality his time in this world was not long due to a whole host
of medical issues, part of me wonders if his pneumonia was a complication from his
time in the hospital or one that could have been avoided through the stringent
use of checklists to help prevent against in-hospital infections. I place no fault at all on the wonderful
healthcare individuals who treated him as his life drew to a close, but like in
any line of work there is the chance that one of them at some point made a
mistake like failing to wash their hands between patients. Who knows.
Re-focusing on the topic of checklists, my question is what other industries could benefit from
the use of checklists in codifying their processes? Automotive and aerospace manufacturing seem
to be at the forefront, but just about every single business out there uses
processes to deliver services and products to their customers. Making sure those processes are known and
broken down on the smallest level could help them avoid errors (defects) and
provide better service. From something as
simple as how to make an omelette (at Pamela’s on Saturday my girlfriends
omelette must have had 5 eggs in it while it seemed like mine only had 3!) to
how to fill up a tank of gas (looking at you New Jersey with your gas pumping
employees), having a standardized process can help avoid mistakes like an omelette
with not enough eggs or forgetting to put the gas cap back on after fueling up.
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