In 2010, Walmart
announced a big change in their sourcing strategy. They saved billions of
dollars by consolidating their global procurement functions and reducing the
use of intermediaries in their sourcing process. Till 2010, Walmart which is
world’s largest importer, relied on intermediaries for bulk of its global
sourcing activities, instead of buying it directly from the offshore suppliers.
They bought hardly 20% of goods directly from the suppliers. Also the mode of
operation was highly decentralized across all the 15 countries where it has its
stores.
Eduardo Castro-Wright,
the then Vice President of Walmart set a goal for the company to change its sourcing
strategy in order to buy 80% of the goods from the manufacturers directly. Also
he planned to make the global sourcing process more centralized. By doing this,
he intended to eliminate the middlemen in the transaction, thereby avoiding the
5-15% markup introduced by them. The elimination of the markup introduced by
the middlemen, helped reduce the cost leading to billions of dollars of savings
for Walmart.
To start with, this
strategy was implemented for merchandising. They centralized the process by setting
up four global merchandising centers for general goods and clothing. Following
this they started purchasing fruits and vegetables on a global scale and
eliminated the import companies and the agents. One of the milestones in implementing
the change in Walmart’s sourcing strategy was the acquisition of Asda, the grocery
chain in UK by Walmart. Asda had expertise in direct sourcing and Walmart
leveraged this expertise across the globe.
This strategy of direct
sourcing not only helped Walmart reduce the cost, but also helped in other
supply chain activities by improving the efficiency throughout the process. They
could now better manage and consolidate the incoming shipments and also gained
a better visibility through the entire product lifecycle.
Some of the sourcing strategies
that worked for Walmart:
Strategic
Vendor Partnerships
Walmart selected the suppliers, who could meet the
demand and at the same time offer them the best price for the goods. They then
developed strategic relationships with these vendors, by offering them long
term and high volume purchases in exchange for lowest possible prices.
Furthermore, Walmart constructed communication and relationship networks with
their suppliers to improve the material flow. Collaboration was the key to
their success.
Cross
Docking
Walmart’s sourcing strategy is centered around a key
inventory tactic called Cross docking. It transfers products directly from inbound
trucks to outbound trucks. This saves the storage costs. Suppliers deliver
products to Walmart’s distribution centers, where those are cross docked and then
delivered to the Walmart stores. This process of cross docking lowers the inventory
transportation costs and eliminates inefficiencies. This results in savings for
the company which are then passed on to the customers in the form of competitive
prices.
Technology
Walmart embraced technology to track its inventory
and restock the shelves. Technology plays an important role in Walmart’s supply
chain. It helps them accurately forecast demand, track inventory and manage
customer relationships and service response logistics. They were the first ones
to implement the bar codes through which store level information was collected
and analyzed easily.
As seen above, Walmart has proved to be a leader in strategizing
its global sourcing. But the question that arises over here is, does centralizing
the procurement process globally, help indeed or does it introduce hidden
overheads in the process as a whole?
References:
1. http://www.scdigest.com/assets/newsviews/10-01-06-1.pdf
2. http://blog.tradegecko.com/incredibly-successful-supply-chain-management-walmart/
Hey I don't have words to describe this post. I simply want to say that absolutely informative post. It inspires me a lot. Keep posting.
ReplyDeletesourcing and procurement