Over the years, various
management theories have been presented. Some of which could be argued to be
management fads, however some have showed its distinguishing impact in the
world of manufacturing industry. Total Quality Management (TQM) and Lean
Manufacturing also known as Lean Production are two management approaches to
optimization. To explain in simple way, Lean Manufacturing is the production of
goods using less of everything, which could be manufacturing space,
environmental tools, manpower, waste and engineering to develop new product.
Hyde Manufacturing, a Massachusetts tool maker, also implemented lean systems,
which reflected in miraculous improvement in the production process of Hyde.
For more than 130 years, Hyde Tools has been
crafting small hand tools used in surface preparation, masonry, dry wall,
flooring wall covering, in the automotive industry, as well as blade tools used
in food processing, rubber and tire converting, and the abrasives industries.
275 people are working on 220,000 sq. ft. plan and carrying out versatile
manufacturing processed which ranges from making blanks, heat treating,
grinding, polishing, assembly, and shipping
Dedicated
leadership and commitment of employees are key factor for the success of any
Organization. Hyde has the work force, which continuously strive for
betterment. That is the reason why they
have been successful. Hyde has success
key in form of 5S: Shine, Sort, Set in order, standardize and sustain. The
workplace runs smoothly, safely and with less waste. With the purpose to reduce
unnecessary transport of product and people, Hyde configured Work Cells.
Customer demands were taken care by pull system. Implementation of visual
signals has helped everyone to see what’s going on and what needs attention. Lean
also helped Hyde to streamline processes associated with warehouse practices
and eliminated waste. All these factors added to their greatly improved
workflow and efficiency. Lean initiative
also reduced hazardous
waste generation by 93 percent and solid waste generation by 85 percent
Hyde manufacturing has not just only revitalized
their Lean initiative, but they have set an ideal tried and tested example for
other manufacturers.
Founder Isaac Hyde’s standard still applies
today: to make the best possible product from the most appropriate steel and
try every day to improve on yesterday's best. America is benefited with Hyde’s
efforts and provision of the edge it needs. And Lean has proven to best tool
for Hyde to achieve that. Hyde has put their slogan into actions, “For a better
finish, start with Hyde.”
References:
- http://www.idosi.org/wasj/wasj12%289%29/34.pdf
- http://www.epa.gov/lean/environment/
- http://www.massmac.org/newsline/0306/article05.htm
- http://www.businessknowledgesource.com/manufacturing/comparing_lean_manufacturing_to_tqm_025551.html
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